This week the Pole Barn Guru addresses reader questions about ventilation needed for a new attic with metal ceiling and blown-in insulation, a confirmation for endwall needing stitch screws for shear, and if adding sheathing to an existing pole building would add value.
DEAR POLE BARN GURU: I bought a house with a pole barn that is unfinished inside. The metal walls were not wrapped and the only insulation in the barn whatsoever is double bubble on the underside of the barn roof. I am going to have a metal ceiling put in and then blown fiberglass insulation for an R30 value in what will then be the attic. There is currently no ridge vent nor gable vents either so I am concerned about air flow in the attic once the metal ceiling and blown insulation are complete. The eaves have perforated soffit so I’m hoping even after the blown insulation is done that will provide an air flow into the attic. So am I correct to think that I need to have gable vents put at each end or a ridge vent so that there is positive air flow through the attic? Thanks! BILL in STEVENSVILLE
DEAR BILL: Your thinking is absolutely correct – you need an adequate ventilation exhaust point. Ideally, this would be at your ridge. Gable vents, while meeting code requirements, actually only provide good ventilation immediately closest to vent locations.
This article covers requirements for attic ventilation: https://www.hansenpolebuildings.com/2023/06/274512/
In Queen Anne’s County – you are in Climate Zone 4A. 2021’s IECC (International Energy Conservation Code) specifies R-60 for ceilings in your climate zone. As so much of your cost of blown insulation is having installers show up, you may want to consider going with a greater R value than originally planned. Energy costs are not ever going to go down (nor cost of insulating).
DEAR POLE BARN GURU: I have a rear end wall that is labeled shear wall that says I need an inch and a quarter number 12. Stitch screw 9 and 3/8 on center. Is that every 9 and 3/8 on center vertically on each overlap? DAMINA in TONOPAH
DEAR DAMIAN: You are correct. Panels stitched together have roughly twice as much shear capacity as do unstitched panels.
DEAR POLE BARN GURU: Question for you Guru! I bought a property with a small pole building/shed. Is there any value in adding sheathing? If so, how do you retroactively figure out if the roof will handle the additional load? JESSE
DEAR JESSE: If the roof steel is properly fastened (1-1/2″ screws in flats along one side of each high rib in field, #12 or #14 x 1-1/2″ screws both sides of each high rib at eave and ridge) chances are it will perform admirably without any sheathing. Think of steel roofing and siding as acting like very strong, very thin OSB or plywood.
DEAR GREG: Sounds like you are creating a dead attic space. You should order roof steel with a Integral Condensation Control (
DEAR RON: Unless you are going to mechanically dehumidify, expect to see condensation challenges.
DEAR POLE BARN GURU: Can you add a 16 ft wide garage door to an existing pole barn? It would be on a gable end of a 30×50 building. ALEC in TOLEDO
DEAR POLE BARN GURU: Do you know any pole barn movers in central Illinois? Have a 52×100 we would like to move about 15 miles, ambitious I am sure. MELANNE in DAWSON
DEAR POLE BARN GURU: Thanks for the abundance of technical information you provide your readers. Like many of them, I inherited a pole barn with the same ceiling sweating, heat, cold issues and need a post construction solution. The slab sweats only in some places. I have a typical wood post with 2×4 horizontal purlins, wood truss and purlin roof, and metal skin walls and roof. My goals are, #1 stop the moisture inside, #2 insulate for moderate comfort (no codes to comply with and I can heat with a wood stove and abundance of wood) , and #3 if I can afford it, skin the walls with T-111 or other wood for an attractive look inside. I did not see any suggestions about double-faced radiant barriers in your other articles. Do you think expanded polystyrene cut to fit in the 1.5 inch cavities to flush with purlins, and then add the radiant barrier (bubble type) stapled over that directly to purlins would be appropriate and not trap moisture? If so, should I allow and air space between the polystyrene and radiant barrier? Many thanks, Mr. Retired…finally! JOHN in CHEROKEE VILLAGE
DEAR CHAD: I would repair one column at a time. Temporarily support roof system being supported by a column. Cut column off above point of decay. Excavate embedded portion of column and remove – hole being dug to be at least below frost line. Insure bottom of hole is firmly compacted. Place a sonotube in hole, attach an ICC approved wet set bracket to bottom of column and backfill with premix concrete. Compact granulated fill around sonotube in six inch lifts. Repeat at each column.
